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Matrikon Production Management: Solution
Solutions: Real-time information, integrated applications
Matrikon Production Management products offer transactional and reporting information
assembled in real-time from data systems. By "listening" to the data objects within
your plant, Matrikon Production Management always has an accurate representation of
the current state of your operations and adapts to any and all physical, business and
data changes that inevitably occur.
Matrikon’s Production Management products – Production Accounting, Materials Manager,
Plan Manager and Performance Monitor -- are aimed at improving overall operational
performance within an integrated information framework. Matrikon’s products
Work with existing and future applications
Use open standards (OPC, BPEL, XML, SP-95, SOAP, ODBC, OLEDB, etc.)
Are scalable so they grow and adapt to fit your business needs
Rely on configuration vs. programming for ease of use and to reduce
implementation time and costs
Allow incremental deployment so you can start with a point solution or expand
across an enterprise
Matrikon Production Management meets the present and future needs of…
Business management, who are not able to set optimal goals and deliver
targets because company assets are not fully utilized. Matrikon Production
Management provides context and accurate accountability to your business so
you can maximize asset results and respond faster to market changes.
Operations, who do not have easy access to dependable information and
lack the transparent communication required to ensure operations run safely and
at an optimal level. Matrikon Production Management aggregates and presents
information to all stakeholders, and improves operator response and efficiency
by allowing systems interaction. This interactive capability works to align
maintenance and operations priorities.
Engineers, who spend too much time doing routine calculation and reporting.
Matrikon Production Management integrates familiar applications and automates complicated
or routine reporting. The unique configuration vs. programming approach allows for fast
and easy application changes with minimized downtime and risk. Applications can now be
reused and easily deployed because of the simplicity of a single configuration environment.
Production accountants, who need confidence in the quality of measurements
and easy access to ensure business performance measures are created promptly and
reliably. Matrikon Production Management brings together all required information
to produce the plant performance measures, and the intelligent plant data model
enables the production of complex performance indicators with little or no manual
intervention.
Maintenance, who are burdened with unplanned calls. Matrikon Production
Management reduces costs associated with labor, parts and equipment through improved
access to better information and the ability to act on it. This framework is designed
to easily evolve with your plant. Matrikon Production Management improves maintenance
abilities by integrating your current applications and providing additional advanced
diagnostic capabilities.
Advanced Technology
Matrikon Production Management is powered by Matrikon’s Intelligent Plant Data Model technology.
For an overview of this powerful technology click here.
Matrikon Production Management: An integrated solution
Here is a detailed look at how Matrikon’s Production Management products work
together at all levels to support every aspect of operations, production and
asset management and to eliminate efficiency gaps and grow your business.
Operations Management
Operating Instructions
Delivery of Plans and Schedules - Publish plans and production schedules – long-
term, monthly, daily
Operations Targets - Convert schedules to operations targets
Production Orders - Match production to production orders
KPI Management
Performance Metrics - Calculate comprehensive performance metrics, including
Solomon
Drilldown hierarchy - Rapid problem identification
Non-Conformance Alerting - Send alerts, e-mail, escalate problems
Complex Calculations - Create business Key Performance Indicators using data
from many data sources
Operator Desktop
Operator Notes - Capture operations notes and events
Supervisor Logs - Include supervisor information and sign-off
Shift Summaries - Generate shift summaries combining production numbers,
operator logs and events
Document Indexing - Catalog and index all plant documents
Document Retrieval - Fast access to current reliable documentation at the
desktop from file servers or document management systems
Production Management
Materials Management
Movements - Continuous movements, truck tickets, lots, batches, batch
ownership
Inventories - Volume, mass, energy, strapping tables, volume compensation
Shipping - Ships, trucks, itineraries, schedules, BOM
Pipelines - Pipeline inventories, pipeline batch tracking
Material Tracking and Genealogy - Forwards and backwards genealogy, lot tracking,
batch tracking
Composition Tracking - Compositions at any location at any time
Ownership Tracking - Ownership of all inventories and material movements,
losses included.
Quality Management
Recipes - SP88 and more
Sample Schedules - Sample points, samples, sample plans, laboratory analyses
Product Specifications - Product catalogs, raw materials, intermediates
Assays - Multi fraction crude assays
Environmental Health and Safety - Environmental Reporting and alerting
Quality Predictions - Property blending by mass, volume, non-linear blending
tables
Production Accounting
Balancing - Volume balancing, mass balancing, energy balancing at any
organizational level
Loss Calculations - Loss quantities, qualities and ownership
Yield Accounting - Unifies production balances with expected unit yields
Royalty Allocations
Statistical Reconciliation - Reconcile complete facilities
Measurement Errors - Identify measurement problems
Data Quality - Improve raw data quality – calculate unmeasured streams
Asset Management
Equipment Inspection and Testing
Equipment Testing - Manage circuit drawings, test point locations
Inspection Schedules - Manage inspection schedules and inspection results
Equipment Specification Management
Equipment Data Sheets - Central repository for all equipment specification data
Offline Data Entry - Generate custom data entry forms for offline equipment data
collection
Meter Locations - Maintain an index of meters and their locations
Meter Calibrations - Manage a history of meter calibration information.
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