Intelligent Product Solutions

This application uses a model of your plant to give context to raw measurement and data to provide a solid foundation for data visualization and real productivity improvements on any facility. Use Production Intelligence – Production for:

• Production Balancing
• Production Data Visualization and Reporting
• Production Accounting
• Key Performance Indicators
• Lab Data Management
• Inventory and Movement Management
• Material Specifications
• Nominations and Shipping
• Planning and Scheduling

Production Intelligence Reconciliation, Honeywell’s statistical data reconciliation engine, makes process data validation a reality. It dynamically creates equation sets by accessing the plant model and active plant data to drive production reporting and balancing with no additional maintenance.

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Production Tracking provides comprehensive batch genealogy and calculation of physical properties, compositions and ownership through any material processing system or supply chain.

• Batch Tracking
  Track batches of material through a complex supply chain using nothing more than standard material movements. Calculates material qualities, quantities, ownerships and compositions using linear and non-linear blending.
• Lot Tracking
  Performs lot traceability with complete forwards and backwards genealogy.

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Compliance contains all the tools necessary to calculate and format regulatory reports for submission to third party agencies. Plus it has the associated work flow components to ensure all deadlines are met.

Specific structures are available for complex regulated calculations with requirements for cross-check validations. Reports can be generated for review and when accepted submitted electronically.

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Shift Log provides full functionality shift tracking and handover reporting from both web browser or PDA applications.

• Manage Routes
• Route Assignments
• Collect Data
• Provide Daily Instructions
• Capture Operator Experience
• Monitor
  • Work Orders
  • Work Permits
  • Lab Samples
• Synchronize PDA
• User & Role based security
• Secure sign-off
• Audit

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The Production Intelligence Recipe Management application provides a structured library of plant recipes that can comply with ISA SP88. It can be integrated with plant schedules, material catalogs, specifications and the plant equipment hierarchy. It can accept Master recipes from an ERP system, convert them to Control recipes for plant use and report production against batches created using the Control recipes back to the ERP.

Asset Intelligence provides a collaborative tool for the operations, maintenance and engineering groups to rationalize and validate maintenance strategies. It provides a documented understanding and agreement between these groups regarding systems and equipment as well as providing real time guidance to the production and maintenance groups for the usage of their critical assets. In essence, the Asset Intelligence tool supports maintenance employees and contractors in delivering excellence in equipment availability and performance everyday through hand-in-hand cooperation with operations and other departments.

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Actively monitor environmental and greenhouse gas emissions against allowable limits.

• Manage CEMS data, instrument availabilities and substitution of values when instrumentation is unavailable or out of control
• Capture third party environmental data
• Retain records of submissions
• Manage audit trail of revisions and adjustments

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